EssembiPlant Floor OS
Shift 1 7:06 AM
Bulk and blending, live

See every blender, tank and silo without walking the floor.

A simulated bulk and blending plant with 31 areas. Both sides of the line get the same breakdowns, batches and changeovers at the same minute. The only difference is when someone finds out.

Drag the line to compare Click any machine to fly in Click an event to jump to it
With Essembi
Without live data
Same shift, two ways

Same faults, same minute. A different shift.

 

Plant OEE through the shift

With EssembiWithout live data
This shift so farWithout live dataWith EssembiDifference

Simulated plant with illustrative numbers. Both sides get the same breakdowns, batches and changeovers at the same minute. Only the time it takes someone to find out changes: a reason code and alert in seconds with Essembi, a radio call or a supervisor walk-by without it.

The shift, recorded

Every minute of every machine, on the record.

Essembi logs each state change the moment it happens, so the shift report writes itself. Switch to see what paper captured for the same shift.

Hover the timeline to read any machine at any minute.
Already running this way

Leaders who see the floor without walking it.

AMCO Proteins

The CEO tracks OEE live on his office TV and his phone, instead of waiting on monthly recaps.

A 4 a.m. email sums up yesterday before he walks in.
Universal Nutrition
12%

OEE gain in 60 days, with 21 lines live in that same 60 days.

PennPak Solutions
11%

More daily output in two weeks, after a TV on the line showed each shift how it was tracking to goal.

Measure, improve, and control everything you do on the plant floor.

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