Essembi is a purpose-built tool for manufacturing intelligence.

Meet the platform for modern manufacturing teams.
Drive efficiency, quality, and team engagement.

Meet the platform for modern manufacturing teams. Drive efficiency, quality, and team engagement.

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OEE dashboard in Essembi
What is manufacturing intelligence?

Complete visibility into your production and quality performance.

Monitor real-time metrics and track long-term trends to drive efficiency, engage your workforce, and make data-driven decisions that improve operations and your bottom line.

Capture production data.

Collect real-time manufacturing data through machine integration, PLCs, or mobile devices.

Machine Downtime

Monitor performance.

Track real-time KPI and get instant alerts when production metrics or quality results fall below target.

KPI Tracking

Drive improvement.

Identify bottlenecks and implement data-driven solutions to optimize manufacturing output and quality.

Ranking
Benefits

Essembi delivers a measurable impact on both your top and bottom lines.

Reduced Labor Costs

13%

Reduction in labor costs in year one through improved efficiency.

Increased Production Capacity

40%

Growth in production capacity without capital investment.

Continuous Improvement

Scale Operational Excellence

Maintain operational excellence as you grow with unified OEE standards and tracking.

Sales Impact

Enhance Sales Tours

Transform facility tours into compelling sales experiences with real-time OEE dashboards.

Performance Culture

Foster Improvement Culture

Build a culture where teams drive continuous improvement through an OEE platform.

Product Tour

The modern, scalable production intelligence platform.

Experience a powerful platform that transforms real-time OEE data from the shop floor to the top floor into actionable insights, all in one seamless interface.

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Smart Manufacturing

Automate data collection from the manufacturing floor.

Integrate with your existing equipment and systems or deploy plug-and-play edge devices. Eliminate time consuming production and quality paperwork plus get real-time monitoring of manufacturing health.

Direct machine integration.

Connect directly to equipment PLCs via MQTT or native protocols to capture cycle times, part counts, and machine status in real-time.

Direct machine integration

Existing systems.

Pull data from your MES, SCADA, ERP, or other systems with bidirectional data flow—unifying production metrics without disrupting existing operations.

Existing systems integration

Edge devices.

Deploy plug-and-play sensors and production scales to track uptime, downtime, and production output without complex integration.

Smart devices for manufacturing
Edge Devices

Track manufacturing KPIs automatically with smart devices.

Smart devices automatically capture production finishes, unplanned downtime, and more. Eliminate operator paperwork and give your team accurate data you can act on faster.

Smart sensors.

Deploy multiple sensors to a production line to automatically capture run rates and downtime for each machine on the line.

Smart sensors for manufacturing

Production scales.

Monitor units produced, unplanned downtime, and OEE with smart scales that send weight directly to Essembi in real-time.

Production scales for manufacturing
Industries

Industries we serve.

A flexible, customizable platform that evolves with your industry and growing business.

Food & Beverage Manufacturing CPG Manufacturing Life Sciences Manufacturing Chemical Manufacturing Discrete Manufacturing

Customize

Tools to fit your unique business needs

Scale

Add new lines without expensive services

Evolve

Roll out new features to drive more OEE gains

Win

Efficient operations as your competitive advantage

Learn

What is OEE and what ROI does it deliver for manufacturers?

Learn more about OEE and understand how improving your OEE metrics impacts your top and bottom line.

What is OEE?

Learn the first principles on how manufacturing OEE is calculated to understand the business benefits.

OEE dashboard for manufacturers

ROI calculator.

Understand the top and bottom line impact of an OEE platform for your business with our ROI calculator.

ROI of OEE platform for manufacturing teams
FAQ

Frequently asked questions.

Collapsible content

  • Machine PLCs
  • MES / SCADA
  • ERPs
  • Industrial sensors
  • Production scales

Are you committed to maximizing your production efficiency and outperforming your competition? We can work with you.

Do you want a platform that can start small and scale alongside your growth, providing the real-time insights needed to drive continuous improvement? We can work with you.

Do you understand that investing in the right technology today leads to sustainable productivity gains tomorrow? We can work with you.

Our platform is designed to serve manufacturers of all sizes. What matters isn't your size - it's your commitment to operational excellence and data-driven decision making.

Essembi is priced based on the number of production lines and amount of data collection devices per line. Teams do typically request implementation services to assist with the roll out as well.

Setup time with our team to get pricing specifically for your business.

We can have an initial line up within a week on Essembi! But the best approach for a business depends on a variety of factors. Our team can help map this out to get you the important KPIs as fast as reasonably possible during the implementation.

Nope. We can collect production data in a variety of different ways and manual collection or integration with an existing system such as an ERP or MES is possible. We will help you determine the best way for your business operations during the implementation process.

Absolutely. The data collection process can occur on a variety of mobile devices including production floor safe scanners. The reporting aspect of Essembi can be run on any device with a web browser.

No. Essembi's views such as dashboards, sheets and boards can all be configured to view and manage key data sets within a single platform. Analyze data sets broken out by facility, production line, shift, and more.

Manufacturing efficiency starts here.

Schedule a demo to see how Essembi can rapidly help you drive efficiency at your manufacturing business.

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