The Continuous Improvement Platform
for Process Manufacturers
Built specifically for the plant floor.
Designed to speed up the continuous improvement cycle.
All manufacturing teams face problems. The best teams have a faster cycle for solving them.
Right now your critical manufacturing data is scattered across clipboards, spreadsheets, and disconnected systems. Essembi brings it together — so your team can find problems faster, fix them faster, and make every improvement stick.
The speed of this cycle helps determine industry winners.
Winners drive faster and more frequent cycles. Each improvement builds on the last, with results compounding across:
Built specifically for the plant floor.
The plant floor has been running on workarounds for thirty years. Clipboards. Spreadsheets. ERPs that were never designed for the people on the manufacturing floor.
Essembi exists to change that. Every line. Every shift. Every day.
Help all your teams on the manufacturing floor work together to deliver better results.
Essembi gives every team on your plant floor the data and tools they need to drive continuous improvement, together.
Keep every line running at peak performance
Give your production team real-time visibility into OEE, downtime, and throughput so they can spot bottlenecks immediately and hit their numbers every shift.
- Track OEE across every production line in real time
- Identify and eliminate the top causes of unplanned downtime
- Set shift targets and compare performance across lines and teams
OEE Dashboard
Availability, performance, and quality tracked per line
Downtime Tracker
Log, categorize, and drill into every downtime event
Shift Performance Reports
Automated end-of-shift summaries sent to the right people
Production Targets
Set goals by line or shift and track live progress
Stop defects before they reach the customer
Equip your quality team with the tools to track defect rates, manage corrective actions, and drive root cause analysis across every product line.
- Track defects, scrap, and first pass yield in real time
- Launch and close corrective actions with full accountability
- Identify systemic quality issues before they escalate
Defect Tracking
Log and categorize defects by type, line, and shift
CAPA Management
Structured corrective action from root cause to verification
First Pass Yield
Monitor FPY trends across lines, products, and shifts
Inspection Logs
Digital inspection records accessible across the floor
Cut unplanned downtime with smarter maintenance
Give your maintenance team a system to manage work orders, track asset health, and get ahead of failures before they take a line down.
- Manage work orders from request to completion in one place
- Track MTTR, MTBF, and maintenance costs by asset
- Build preventive maintenance schedules that actually get done
Work Order Management
Create, assign, and track work orders from any device
Asset Health Tracking
Monitor the health and history of every critical asset
Preventive Maintenance
Schedule recurring PMs and track completion rates
MTTR & MTBF Metrics
Benchmark reliability and track repair time by asset
Build a culture of safety, shift by shift
Track incidents, near-misses, and safety observations in one place so your team can identify trends and close gaps before they become recordables.
- Report incidents and near-misses in seconds from any device
- Assign corrective actions and track them to full closure
- Spot patterns across shifts, lines, and departments
Incident Reporting
Fast, structured incident capture with photos and location
Near-Miss Tracking
Capture near-misses before they become incidents
Safety Audits
Digital audit checklists with automatic scoring and follow-ups
Corrective Actions
Drive safety CAPAs to closure with clear ownership
Connect plant performance to the bottom line
Give your accounting team clear visibility into the cost of downtime, scrap, and quality failures so every improvement has a measurable financial impact.
- Quantify the financial cost of every downtime and quality event
- Track the ROI of improvement projects in real time
- Build the business case for capital investments with real data
Cost of Downtime
Real dollar values attached to every unplanned stop
Cost of Quality
Scrap, rework, and warranty costs tracked and trended
ROI Tracking
Measure the financial return of every improvement project
Financial Reports
Export operational cost data in formats finance already uses
Lead with data, not spreadsheets
Give plant managers and executives a single view across all teams, all KPIs, and every active improvement initiative so nothing falls through the cracks.
- Monitor performance across every team from one dashboard
- Prioritize the improvements with the highest financial impact
- Track strategic initiatives from kickoff to close
Executive Dashboard
All KPIs across every team on one screen
Cross-team KPIs
Quality, safety, production, and maintenance in one view
Improvement Pipeline
Track open projects, owners, deadlines, and financial impact
Site Benchmarking
Compare performance across shifts, lines, and facilities
Make better, faster decisions with real-time performance metrics.
See your critical manufacturing metrics in real-time. Identify problems faster and drive meaningful improvements. All with real-time, native dashboards with drill down capabilities.
Built for the unique bulk and packaging requirements of process manufacturers.
Food & Beverage
Track production across high-speed packaging lines while maintaining food safety and quality standards for beverage bottlers and snack producers.
Nutraceutical
Monitor production from capsule filling to powder blending while improving quality across the entire plant floor.
Pharmaceutical
Improve job efficiency and digitize quality processes from tablet production to sterile filling and packaging operations.
CPG
Optimize packaging, bottling, and assembly lines for speed and quality while running multiple SKUs.
Chemicals
Maintain batch consistency and safety compliance across reactors, blending operations, and continuous processes.
Discrete
Track work orders and machine performance across complex fabrication and assembly processes for job shops.
Customers improving with every shift.
From fast growing startups to multi-facility enterprises.
How real-time manufacturing intelligence drives production efficiency at AMCO Proteins.
"The real-time, color-coded production intelligence displayed on my office TV has completely changed how we view operations. Instead of waiting for end-of-month spreadsheets, leadership can react immediately to what's happening on the floor."
What is OEE and what ROI does it deliver?
Learn how improving your OEE scores impact your top and bottom line.
Ready to transform your plant floor?
See how Essembi drives real results for your manufacturing team with a personalized demo.