The manufacturing intelligence platform built for
faster continuous improvement on your plant floor.
Essembi gives every team on your plant floor the data to
find problems faster and the tools to permanently fix them.
Essembi gives every team on your plant floor the data to find problems faster and the tools to permanently fix them.
Book Demo Product Tour
Reduce Downtime
Drive Efficiency
Improve Quality
Connected Workforce
All manufacturing teams face problems. The best teams have a faster cycle for solving them.
Right now your critical data is scattered across clipboards, spreadsheets, and disconnected systems. By the time problems surface they have already cost you. Essembi accelerates every stage of the cycle so your team can measure faster, improve with urgency, and lock in every gain permanently.
The speed of this cycle helps determine industry winners.
Winners drive faster and more frequent cycles. Each improvement builds on the last, with results compounding across:
- Production Volume
- Quality
- Margins
Essembi delivers a measurable impact on both your top and bottom lines.
Reduced Labor Costs
Reduction in labor costs in year one through improved efficiency.
Increased Production Capacity
Growth in production capacity without capital investment.
Scale Operational Excellence
Maintain operational excellence as you grow with unified OEE standards and tracking.
Enhance Sales Tours
Transform facility tours into compelling sales experiences with real-time dashboards.
Foster Improvement Culture
Build a culture where connected teams drive continuous improvement together.
Help all your teams on the manufacturing floor work together to deliver better results.
Essembi gives every team on your plant floor the data and tools they need to drive continuous improvement, together.
Keep every line running at peak performance
Give your production team real-time visibility into OEE, downtime, and throughput so they can spot bottlenecks immediately and hit their numbers every shift.
- Track OEE across every production line in real time
- Identify and eliminate the top causes of unplanned downtime
- Set shift targets and compare performance across lines and teams
OEE Dashboard
Availability, performance, and quality tracked per line
Downtime Tracker
Log, categorize, and drill into every downtime event
Shift Performance Reports
Automated end-of-shift summaries sent to the right people
Production Targets
Set goals by line or shift and track live progress
Stop defects before they reach the customer
Equip your quality team with the tools to track defect rates, manage corrective actions, and drive root cause analysis across every product line.
- Track defects, scrap, and first pass yield in real time
- Launch and close corrective actions with full accountability
- Identify systemic quality issues before they escalate
Defect Tracking
Log and categorize defects by type, line, and shift
CAPA Management
Structured corrective action from root cause to verification
First Pass Yield
Monitor FPY trends across lines, products, and shifts
Inspection Logs
Digital inspection records accessible across the floor
Cut unplanned downtime with smarter maintenance
Give your maintenance team a system to manage work orders, track asset health, and get ahead of failures before they take a line down.
- Manage work orders from request to completion in one place
- Track MTTR, MTBF, and maintenance costs by asset
- Build preventive maintenance schedules that actually get done
Work Order Management
Create, assign, and track work orders from any device
Asset Health Tracking
Monitor the health and history of every critical asset
Preventive Maintenance
Schedule recurring PMs and track completion rates
MTTR & MTBF Metrics
Benchmark reliability and track repair time by asset
Build a culture of safety, shift by shift
Track incidents, near-misses, and safety observations in one place so your team can identify trends and close gaps before they become recordables.
- Report incidents and near-misses in seconds from any device
- Assign corrective actions and track them to full closure
- Spot patterns across shifts, lines, and departments
Incident Reporting
Fast, structured incident capture with photos and location
Near-Miss Tracking
Capture near-misses before they become incidents
Safety Audits
Digital audit checklists with automatic scoring and follow-ups
Corrective Actions
Drive safety CAPAs to closure with clear ownership
Connect plant performance to the bottom line
Give your accounting team clear visibility into the cost of downtime, scrap, and quality failures so every improvement has a measurable financial impact.
- Quantify the financial cost of every downtime and quality event
- Track the ROI of improvement projects in real time
- Build the business case for capital investments with real data
Cost of Downtime
Real dollar values attached to every unplanned stop
Cost of Quality
Scrap, rework, and warranty costs tracked and trended
ROI Tracking
Measure the financial return of every improvement project
Financial Reports
Export operational cost data in formats finance already uses
Lead with data, not spreadsheets
Give plant managers and executives a single view across all teams, all KPIs, and every active improvement initiative so nothing falls through the cracks.
- Monitor performance across every team from one dashboard
- Prioritize the improvements with the highest financial impact
- Track strategic initiatives from kickoff to close
Executive Dashboard
All KPIs across every team on one screen
Cross-team KPIs
Quality, safety, production, and maintenance in one view
Improvement Pipeline
Track open projects, owners, deadlines, and financial impact
Site Benchmarking
Compare performance across shifts, lines, and facilities
Make better, faster decisions with real-time performance metrics.
See your critical manufacturing metrics in real-time. Identify problems faster and drive meaningful improvements. All with real-time, native dashboards with drill down capabilities.
Automate data collection from the manufacturing floor.
Integrate with your existing equipment and systems or deploy plug-and-play edge devices. Eliminate time consuming production and quality paperwork plus get real-time monitoring of manufacturing health.
Direct machine integration.
Connect directly to equipment PLCs via MQTT or native protocols to capture cycle times, part counts, and machine status in real-time.
Built for modern manufacturing teams.
Essembi delivers powerful tools that let you shape the platform around your unique manufacturing processes - today and as you scale.
Food & Beverage
Track production across high-speed packaging lines while maintaining food safety and quality standards for beverage bottlers and snack producers.
Nutraceutical
Monitor production from capsule filling to powder blending while improving quality across the entire plant floor.
Pharmaceutical
Improve job efficiency and digitize quality processes from tablet production to sterile filling and packaging operations.
CPG
Optimize packaging, bottling, and assembly lines for speed and quality while running multiple SKUs.
Chemicals
Maintain batch consistency and safety compliance across reactors, blending operations, and continuous processes.
Discrete
Track work orders and machine performance across complex fabrication and assembly processes for job shops.
Powering manufacturing teams committed to continuous improvement.
From fast growing startups to established enterprises.
What is OEE and what ROI does it deliver for manufacturers?
Learn more about OEE and understand how improving your OEE metrics impacts your top and bottom line.
How real-time manufacturing intelligence drives production efficiency at AMCO Proteins.
"The real-time, color-coded production intelligence displayed on my office TV has completely changed how we view operations. Instead of waiting for end-of-month spreadsheets, leadership can react immediately to what's happening on the floor."
Frequently asked questions.
Collapsible content
What are typical data sources that sync data to and from Essembi?
- Machine PLCs
- MES / SCADA
- ERPs
- Industrial sensors
- Production scales
Do you work with small or large manufacturers?
Are you committed to maximizing your production efficiency and outperforming your competition? We can work with you.
Do you want a platform that can start small and scale alongside your growth, providing the real-time insights needed to drive continuous improvement? We can work with you.
Do you understand that investing in the right technology today leads to sustainable productivity gains tomorrow? We can work with you.
Our platform is designed to serve manufacturers of all sizes. What matters isn't your size - it's your commitment to operational excellence and data-driven decision making.
How does pricing work?
Essembi is priced based on the number of production lines and amount of data collection devices per line. Teams do typically request implementation services to assist with the roll out as well.
Setup time with our team to get pricing specifically for your business.
How fast can our business roll out the software?
We can have an initial line up within a week on Essembi! But the best approach for a business depends on a variety of factors. Our team can help map this out to get you the important KPIs as fast as reasonably possible during the implementation.
Do we need any special manufacturing hardware or equipment to run Essembi?
Nope. We can collect production data in a variety of different ways and manual collection or integration with an existing system such as an ERP or MES is possible. We will help you determine the best way for your business operations during the implementation process.
Does Essembi run on devices beyond iPads or iPhones?
Absolutely. The data collection process can occur on a variety of mobile devices including production floor safe scanners. The reporting aspect of Essembi can be run on any device with a web browser.
Are any third party reporting or analytics tools necessary to run with Essembi?
No. Essembi's views such as dashboards, sheets and boards can all be configured to view and manage key data sets within a single platform. Analyze data sets broken out by facility, production line, shift, and more.