Capture production data automatically.
No operator input required.
Essembi deploys smart edge devices directly on your production lines to capture run rates, downtime, weight, and machine data in real time. Your operators stay focused on production — not paperwork.
Full visibility to every machine on your packaging line.
Most solutions deploy one or two sensors per line and call it done. Essembi deploys a sensor after every key machine — automatically capturing downtime, associating losses to the right component, and tracking throughput across the entire line without operator input.
Typical Solution
1–2 sensors capturing data across a single machine on the production line.
Essembi's Solution
Unlimited sensors deployed after each key machine on the production line.
Better Data. Less Operator Burden.
Keep Operators Focused on Production
When downtime occurs, operators stay focused on getting the line running — not entering data.
Automatic Downtime Association
Downtime incidents are automatically assigned to the correct line component — no manual logging required.
Real-Time Throughput Monitoring
Track bottlenecks and losses across every machine on the line as they happen.
What a sensor rollout looks like on the plant floor.
PLC Cabinet
Sensor & Reflector Mounts
Real-time bulk production visibility.
Smart scales send weight data directly to Essembi as production runs, giving your bulk room the same real-time OEE visibility your packaging lines have. No clipboards. No manual batch records.
- Real-time OEE visibility across bulk production lines and packaging
- Automatic downtime detection when production stops or slows
- Works alongside existing batch systems without replacing them
- Plug-and-play deployment — minimal installation, no line stoppages
- No clipboards, no manual batch records — weight data sent directly to Essembi as production runs
Connect to the machines and control systems you already have.
If your equipment already generates data, Essembi can read it. Connect directly to PLCs, SCADA systems, and industrial control platforms to pull live production data without adding new hardware to every line.
Map out the right edge device solution for your plant floor.
Every facility is different. Talk to an Essembi engineer to review your lines, existing equipment, and which combination of sensors, scales, and integrations delivers the fastest ROI.
Speak with an Expert