Your manufacturing floor is bleeding money.
Essembi shows you where and helps you fix it.
Essembi is the manufacturing intelligence platform that delivers
real-time visibility to solve problems faster and drive continuous improvement.
Essembi is the manufacturing intelligence platform that delivers real-time visibility to solve problems faster and drive continuous improvement.
Book Demo Product Tour
Reduce Downtime
Drive Efficiency
Improve Quality
Connected Workforce
Real-time visibility to your plant floor performance to solve problems faster and drive continuous improvement.
Right now, your critical data is lost on clipboards, spreadsheets, and in disconnected systems. Problems repeat shift after shift. Issues surface in meetings or month end reports — way too late to prevent the damage.
Essembi automatically collects this data and delivers real-time analytics to every team. Now you can catch problems early and drive continuous improvement across your operation.
Essembi delivers a measurable impact on both your top and bottom lines.
Reduced Labor Costs
Reduction in labor costs in year one through improved efficiency.
Increased Production Capacity
Growth in production capacity without capital investment.
Scale Operational Excellence
Maintain operational excellence as you grow with unified OEE standards and tracking.
Enhance Sales Tours
Transform facility tours into compelling sales experiences with real-time dashboards.
Foster Improvement Culture
Build a culture where connected teams drive continuous improvement together.
Automate data collection from the manufacturing floor.
Integrate with your existing equipment and systems or deploy plug-and-play edge devices. Eliminate time consuming production and quality paperwork plus get real-time monitoring of manufacturing health.
Direct machine integration.
Connect directly to equipment PLCs via MQTT or native protocols to capture cycle times, part counts, and machine status in real-time.
Make better, faster decisions with real-time performance metrics.
See your critical manufacturing metrics in real-time. Identify problems faster and drive meaningful improvements. All with real-time, native dashboards with drill down capabilities.
Built for modern manufacturing teams.
Essembi delivers powerful tools that let you shape the platform around your unique manufacturing processes - today and as you scale.
Food & Beverage
Track production across high-speed packaging lines while maintaining food safety and quality standards for beverage bottlers and snack producers.
Nutraceutical
Monitor production from capsule filling to powder blending while improving quality across the entire plant floor.
Pharmaceutical
Improve job efficiency and digitize quality processes from tablet production to sterile filling and packaging operations.
CPG
Optimize packaging, bottling, and assembly lines for speed and quality while running multiple SKUs.
Chemicals
Maintain batch consistency and safety compliance across reactors, blending operations, and continuous processes.
Discrete
Track work orders and machine performance across complex fabrication and assembly processes for job shops.
Powering manufacturing teams committed to continuous improvement.
From fast growing startups to established enterprises.
What is OEE and what ROI does it deliver for manufacturers?
Learn more about OEE and understand how improving your OEE metrics impacts your top and bottom line.
Frequently asked questions.
Collapsible content
What are typical data sources that sync data to and from Essembi?
- Machine PLCs
- MES / SCADA
- ERPs
- Industrial sensors
- Production scales
Do you work with small or large manufacturers?
Are you committed to maximizing your production efficiency and outperforming your competition? We can work with you.
Do you want a platform that can start small and scale alongside your growth, providing the real-time insights needed to drive continuous improvement? We can work with you.
Do you understand that investing in the right technology today leads to sustainable productivity gains tomorrow? We can work with you.
Our platform is designed to serve manufacturers of all sizes. What matters isn't your size - it's your commitment to operational excellence and data-driven decision making.
How does pricing work?
Essembi is priced based on the number of production lines and amount of data collection devices per line. Teams do typically request implementation services to assist with the roll out as well.
Setup time with our team to get pricing specifically for your business.
How fast can our business roll out the software?
We can have an initial line up within a week on Essembi! But the best approach for a business depends on a variety of factors. Our team can help map this out to get you the important KPIs as fast as reasonably possible during the implementation.
Do we need any special manufacturing hardware or equipment to run Essembi?
Nope. We can collect production data in a variety of different ways and manual collection or integration with an existing system such as an ERP or MES is possible. We will help you determine the best way for your business operations during the implementation process.
Does Essembi run on devices beyond iPads or iPhones?
Absolutely. The data collection process can occur on a variety of mobile devices including production floor safe scanners. The reporting aspect of Essembi can be run on any device with a web browser.
Are any third party reporting or analytics tools necessary to run with Essembi?
No. Essembi's views such as dashboards, sheets and boards can all be configured to view and manage key data sets within a single platform. Analyze data sets broken out by facility, production line, shift, and more.