Better data.
Less operator burden.
Complete plant floor visibility.
Essembi captures deeper production data through bulk manufacturing and packaging — reducing operator burden while giving leadership the visibility they need to drive faster continuous improvement.
No commitment. 30-minute demo.
Trusted by process manufacturers
Essembi uses modern technology to deliver deeper plant floor visibility.
Essembi simplifies plant floor operations by using edge devices and machine to capture manufacturing data — giving teams complete visibility across bulk and packaging lines.
Full Plant Floor Visibility
Capture bulk and packaging data through edge devices to minimize operator distractions and improve data accuracy.
AI at the Core
Essembi is built on an AI foundation - automatically surfacing insights so your team spends more time on improvements and less time on analysis.
Native Analytics
Ditch Tableau. Essembi has native dashboards, drill-downs, and trend analysis with AI tools to help your team identify patterns.
Works on Any Device
With Essembi you are not limited to iPads. Essembi runs on any device on the floor, your mobile phone, and laptops.
What you get with Essembi that you will not get with Redzone.
Here are the capabilities that matter most to process manufacturers.
| Capability |
Essembi
|
Redzone |
|---|---|---|
| OEE Tracking | ✓ |
✓ |
| Customizable Quality Forms | ✓ |
✓ |
| Maintenance Management | ✓ |
✓ |
| Centerlining | ✓ |
✓ |
| Connected Workforce | ✓ |
✓ |
| Continuous Improvement | ✓ |
✓ |
| Native Dashboards & Analytics | ✓ |
✕
Learn More
Tableau required to view detailed analytics
|
| Device Agnostic | ✓ |
✕
Learn More
iPad only — no support for Android tablets, PCs, or mobile devices
|
| Unlimited Sensors on Line | ✓ |
✕
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Maximum of 2 sensors per packaging line
|
| Advanced Customization | ✓ |
✕
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Limited to system-defined configuration options only
|
| Machine Integration | ✓ |
✕
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Limited direct machine connectivity
|
| Bulk Scale Weight Capture | ✓ |
✕
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Weight only captured manually by operators
|
| AI Production Summaries | ✓ |
✕ |
| AI OEE Analysis | ✓ |
✕ |
| Production Scheduling | ✓ |
✕
Learn More
QAD add-on required with limited connectivity
|
| RFID Labor Tracking | ✓ |
✕ |
See what's happening on your plant floor — and act on it faster.
Essembi captures production data automatically, surfaces the insights that matter, and gives your team the tools to drive continuous improvement.
Essembi gives you full visibility to production line activity, automatically.
Redzone limits deployments to one or two sensors per packaging line. Essembi deploys a sensor after every key machine — automatically capturing downtime, associating losses to the right component, and tracking throughput across the entire line without operator input.
Typical Solution
1–2 sensors capturing data across a single machine on the production line.
Essembi's Solution
Unlimited sensors deployed after each key machine on the production line.
Better Data. Less Operator Burden.
Keep Operators Focused on Production
When downtime occurs, operators stay focused on getting the line running — not entering data.
Automatic Downtime Association
Downtime incidents are automatically assigned to the correct line component — no manual logging required.
Real-Time Throughput Monitoring
Track bottlenecks and losses across every machine on the line as they happen.
Essembi solves common Redzone pain points.
Bulk production areas go untracked — visibility only to packaging lines.
Leadership sees high-level dashboards in third party reporting tool but has no way to drill down into exceptions.
No AI to surface patterns or explain losses. Every analysis is manual.
No RFID labor tracking means labor costing and shift performance analysis stay in spreadsheets.
Operators manually log downtime instead of focusing on keeping production running.
A steep learning curve slows adoption and keeps teams dependent on workarounds.
See exactly how Essembi fits your plant floor.
Not a generic walkthrough. A focused conversation about your process, your gaps, and what real improvement looks like for your manufacturing business.
- An interactive demo built around your specific manufacturing needs.
- Leave with a clear picture of what improvement looks like for your specific operation.
- A rough implementation blueprint you can walk away with.
Demo will be with
Amanda Haley
Manufacturing + Software Resource