OEE
Track OEE across every dimension of your operation.
- View OEE by part, part category, production line, facility, shift, and operator
- Compare performance across time periods to identify trends and track improvement
- Create hourly, daily or flexible time based OEE reporting as needed
- Utilize OEE reports for leadership reviews and capital investment justification
Labor Costing
Monitor labor costs on a dollar-per-unit basis.
- Track actual labor spend versus standard costs in real-time
- Identify products and lines with labor cost overruns
- Validate standard labor costs are accurate before quoting new business
- Catch margin erosion before it impacts profitability
Downtime
Prioritize downtime improvements with pareto analysis.
- View downtime by line component to identify your biggest losers
- Use Pareto charts to focus improvement efforts on the 20% causing 80% of problems
- Track downtime trends over time to measure improvement effectiveness
- Calculate true cost of downtime for capital expenditure justification
Run Rates
Compare actual versus theoretical run rates.
- Identify equipment running below optimal speed settings
- Quantify the production capacity you are leaving on the table
- Track run rate improvements after changeover optimization
- Validate theoretical rates are achievable or need adjustment
Production Volume
Track production volume to maximize capacity utilization.
- Monitor real-time production output across all lines and shifts
- Identify unutilized capacity to take on additional orders
- Compare production volume trends to understand seasonal patterns
- Forecast capacity needs before adding capital equipment
Mean Time to Repair
Reduce downtime costs with MTTR tracking.
- Measure mean time to repair (MTTR) by equipment type and failure mode
- Identify which equipment takes longest to repair
- Track maintenance team response times to optimize staffing
- Prioritize preventive maintenance for equipment with high MTTR
AI Analysis
Get AI recommendations to improve performance.
- Ask AI to analyze any OEE score and explain what drove performance
- Get specific recommendations on which metrics to improve first
- Complete fast analysis of availability, performance, and quality losses
- Accelerate root cause analysis with AI-powered pattern recognition
Ready to transform your plant floor?
See how Essembi drives real results for your manufacturing team with a personalized demo.