Bulk production room tracking
Monitor incidents and throughput via scales in bulk production rooms.
Nutraceutical
Built for capsule filling, powder blending, and the quality standards that come with them.
Nutraceutical manufacturers run tight quality margins on top of high volume production. Essembi connects production, quality, and safety across the entire plant floor so nothing gets missed between batches.
Where Essembi Pays Off
Where Essembi pays off on your nutraceutical floor.
The specific ways nutraceutical teams put Essembi to work, from the bulk room to the packaging line.
Packaging tracking
See real time packaging line performance as it happens.
In process quality checks
Complete key process checks at the start of the job and at regular intervals, validating labels, best by dates, lot codes, and more.
Scan to confirm correct issuing material
Scan incoming material or components to confirm they belong on this job before production starts.
Multi process production scheduling
Keep jobs in sync from blending to encapsulation to coatings to packaging, and easily push back production on delayed jobs.
Real time performance monitoring
Track production performance live across every step of the process.
Before Essembi
Line efficiency nobody can see until the shift is over
Capsule and powder lines drift below rate in small increments, a slow filler here, a changeover that ran long there, and none of it shows up until the end of shift report, when it is too late to fix that shift's numbers.
With Essembi
Bottlenecks caught the moment they start costing you
Real time OEE across filling, blending, and packaging surfaces a slipping line the moment it happens, so your team can act mid shift instead of explaining the numbers after.
Contract Manufacturing
Built for contract nutraceutical manufacturers too.
Running production for other brands changes what your team needs to track. Essembi gives your operations and sales teams the data to price, plan, and sell with confidence.
- Track key data that goes into pricing, like run rates and labor costs
- Understand capacity and utilization on key lines so your sales team knows where to focus for future orders
- Give your sales team real time visibility into order progress with scheduling and production tracking
Everything Included
Every capability, included, down to the details.
No add-on modules, no separate logins, and no ceiling to grow into — every plan includes the full platform.
Production
- OEE Tracking Real time availability, performance, and quality by line, shift, and job.
- Production Scheduling One calendar for jobs, changeovers, and maintenance, not three disconnected systems.
- Unlimited Sensors on the Line A sensor after every key machine, not the one or two most platforms limit you to.
- Machine & PLC Integration Pull data directly from the equipment you already have on the floor.
- Bulk Scale Weight Capture Track bulk production rooms through connected scales, not a clipboard.
- Scan to Confirm Material Scan incoming material or components to confirm they belong on the job before production starts.
- Changeover & Centerlining Set and hold consistent machine set points by product and line, and track changeover time by job.
- Automatic Downtime Capture Stops are logged and associated with the right component automatically, no manual entry required.
Quality & Safety
- Customizable Quality Forms Build the exact in process checks your product and process require.
- CAPA & Corrective Actions Structured corrective action from root cause to verification, tracked to closure.
- Digital Batch Records An accurate, timestamped record of the process as it actually happened.
- Safety Incident & Near-Miss Tracking Capture incidents and near-misses in the same platform as production and quality.
Maintenance
- Work Order Management Create, assign, and track work orders from any device on the floor.
- Preventive & Corrective Maintenance Scheduled PMs and reactive repairs, tied to the assets that need them.
- Asset Health Tracking MTTR, MTBF, and maintenance cost by asset, not buried in a spreadsheet.
Workforce
- RFID Labor Tracking Badge on, badge off labor costing by job and formula, no tablets or logins required.
- Connected Workforce & Huddles Shift huddles, recognition, and skills tracking built into daily workflow.
- ERP Work Order Integration Jobs flow in from the ERP you already run, instead of getting re-keyed by hand.
AI
- AI Production Summaries AI reads thousands of data points a shift and tells you what actually matters.
- AI OEE Analysis AI reviews the components behind a score and explains what drove it, with suggestions to improve.
- Ask AI Any Question Plain language questions about your own data, answered in seconds, with follow ups.
- AI Pre-Job Briefing Operators get job history, downtime patterns, and trends to watch before the job starts.
Platform
- Native Dashboards & Drill-Downs Built in analytics and trend analysis, no separate BI tool required.
- Device Agnostic Runs on any device on the floor, phone, tablet, or laptop, not just an iPad.
- Vision & Camera Integration Tie camera footage directly to the moment a quality or safety event occurred.
- Advanced Customization Configured around how your process actually runs, not a rigid template.
- Cloud-Native SaaS No servers to manage and no expensive on-prem infrastructure to maintain.
