Live OEE by line
Availability, performance, and quality tracked continuously so you always know where each line stands against target.
Real-Time Production Visibility
No clipboards. No walkie-talkies. No waiting for the report.
Every line reports live, right to the tablet your team already carries. OEE, downtime, and job status update the moment they happen, so nobody's chasing a radio call or writing up what happened after the fact.
Live Line Status
This is what your operator sees — not what you have to walk over and ask about.
Every job screen shows the same real-time status your operator is watching: progress, OEE, a production trend, and status history — plus one-tap actions like starting a changeover or requesting maintenance, all without leaving the line.
Process Control
Scan first. Run second.
Before a bulk ingredient or component goes into a job, the operator scans it. Essembi confirms it's the right material for that job before the line starts — catching a mix-up before it becomes a batch you have to scrap. See how Scan to Confirm works
Downtime Tracking
Find out what is actually causing your downtime.
Log and categorize every stop by reason, line, and shift. Pareto views show which causes are actually costing you the most time, so a fix targets the real problem instead of the loudest complaint.
Analytics
Run rates and labor costs, without a spreadsheet.
See run rate against standard for every job, colored the moment it falls behind. Track labor costs down to the employee — operators badge in with RFID at the line, and Essembi ties the time and cost straight to the job automatically.
AI Insights
Ask why, and get a real answer.
Essembi's AI is connected to the same live data your team already trusts. Ask a direct question about any line or any changeover, and get a direct answer back — not a dashboard you have to interpret yourself.
Shift Reports
The end-of-shift report writes itself.
No one stays late typing up what happened. Essembi generates the handoff the moment a shift ends and sends it to the next crew before they even clock in — targets and results tracked side by side, shift after shift.
Built For The Floor
Put the scoreboard where everyone can see it.
Pull any dashboard up on a shop-floor TV — OEE by line, today's leaderboard, safety days without an incident. The same numbers your team already tracks, visible the moment someone walks onto the floor, not buried in a report only supervisors open.
Why Teams Choose Essembi Production
Stop managing production from yesterday's numbers.
Spreadsheets and end of shift reports tell you what already happened. Essembi shows you what is happening now, while there is still time to change the outcome.
Downtime with root cause
Every stop is logged, categorized, and tied to a reason code so patterns show up instead of disappearing into the next shift.
Shift performance, compared
See how lines and crews stack up against each other and against their own history, not just a single number.
Targets everyone can see
Set goals by line or shift and let the team track progress against them without waiting on a report.
