Maintenance

Cut unplanned downtime with smarter maintenance.

Manage work orders, track asset health, and act faster with real-time feedback from machine integration on the line — all from the same system your production team already uses.

Live Line Status Board

See every line's state on one board, in real time.

Every line reports its current state the moment it changes, fed straight from machine integration on the line — so maintenance sees exactly where to go, and acts on it, without waiting for a call.

Corrective & Preventive

Every work order, planned or reactive, tracked to close.

See upcoming corrective repairs and preventive maintenance side by side, by line, with planned and due dates — so nothing slips quietly past its date.

MTTR & MTBF

Benchmark reliability and repair time, automatically.

Mean time to repair and mean time between failures, calculated by line and asset, with a Pareto view of where repair time is concentrated and a trend so you can see whether reliability is actually improving.

Incident Log

Every incident, categorized and searchable.

Work order, formula, line, component, and duration — logged automatically for every downtime, maintenance, or quality stop, so patterns are a filter away instead of a spreadsheet project.

Preventive Maintenance

Trigger PMs by run time, units produced, or the calendar.

Not every asset should be maintained on the same clock. Set a PM to trigger after so many run hours, so many units produced, or a fixed calendar interval — whichever actually predicts wear on that machine.

Requested From The Floor

A maintenance request, sent the moment it's needed.

An operator taps Request Maintenance right from the job screen. Maintenance gets it instantly — no radio call, no walking over to find someone.

Centerlining

Confirm every machine is set to spec before the job runs.

Check set points against target, minimum, and maximum before a job starts — fill weight, torque, seal temperature — with a simple pass/fail call logged for every check, not a sticky note on the machine.

Why Teams Choose Essembi Maintenance

Give your maintenance team a system built for the floor, not the back office.

Most maintenance software lives in a silo. Essembi connects work orders, asset history, and PM schedules directly to what is happening on the production line.

Work orders from request to close

Create, assign, and track work orders from any device, with full history attached to every asset.

MTTR and MTBF, tracked automatically

Benchmark reliability and repair time by asset and failure type without building a spreadsheet.

Preventive maintenance that gets done

Build recurring PM schedules and track completion rates so plans do not quietly slip.

Maintenance costs by asset

See labor and parts costs rolled up by asset to justify repair, rebuild, or replace decisions.

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