Bulk production room tracking
Monitor incidents and throughput via scales in bulk production and compounding rooms.
Pharmaceutical
Digitize quality processes from tablet production to sterile filling.
Pharmaceutical manufacturers carry some of the strictest quality and documentation requirements in any industry. Essembi digitizes the checks and records that used to live on paper.
Where Essembi Pays Off
Where Essembi pays off on your pharmaceutical floor.
The specific ways pharmaceutical manufacturers put Essembi to work, from compounding to the packaging line.
Packaging tracking
See real time packaging and sterile filling line performance as it happens.
In process quality checks
Complete key process checks at the start of the job and at regular intervals, validating labels, lot codes, and batch specifications.
Scan to confirm correct issuing material
Scan incoming material or components to confirm they belong on this job before production starts.
Multi process production scheduling
Keep jobs in sync from compounding to tablet production to sterile filling to packaging, and easily push back production on delayed jobs.
Safety and compliance checks
Run digital safety checks alongside quality checks so nothing gets skipped under time pressure in regulated production.
Before Essembi
Line efficiency that gets sacrificed for compliance
Every manual sign off and paper check slows the line down, and without real time data, a suite running below rate because of process delays looks no different than one running at full speed.
With Essembi
Full compliance, without giving up line speed
Digital checks and sign off happen at line speed, so your team gets full documentation and real time visibility into where tablet, sterile, and packaging suites are actually running.
Everything Included
Every capability, included, down to the details.
No add-on modules, no separate logins, and no ceiling to grow into — every plan includes the full platform.
Production
- OEE Tracking Real time availability, performance, and quality by line, shift, and job.
- Production Scheduling One calendar for jobs, changeovers, and maintenance, not three disconnected systems.
- Unlimited Sensors on the Line A sensor after every key machine, not the one or two most platforms limit you to.
- Machine & PLC Integration Pull data directly from the equipment you already have on the floor.
- Bulk Scale Weight Capture Track bulk production rooms through connected scales, not a clipboard.
- Scan to Confirm Material Scan incoming material or components to confirm they belong on the job before production starts.
- Changeover & Centerlining Set and hold consistent machine set points by product and line, and track changeover time by job.
- Automatic Downtime Capture Stops are logged and associated with the right component automatically, no manual entry required.
Quality & Safety
- Customizable Quality Forms Build the exact in process checks your product and process require.
- CAPA & Corrective Actions Structured corrective action from root cause to verification, tracked to closure.
- Digital Batch Records An accurate, timestamped record of the process as it actually happened.
- Safety Incident & Near-Miss Tracking Capture incidents and near-misses in the same platform as production and quality.
Maintenance
- Work Order Management Create, assign, and track work orders from any device on the floor.
- Preventive & Corrective Maintenance Scheduled PMs and reactive repairs, tied to the assets that need them.
- Asset Health Tracking MTTR, MTBF, and maintenance cost by asset, not buried in a spreadsheet.
Workforce
- RFID Labor Tracking Badge on, badge off labor costing by job and formula, no tablets or logins required.
- Connected Workforce & Huddles Shift huddles, recognition, and skills tracking built into daily workflow.
- ERP Work Order Integration Jobs flow in from the ERP you already run, instead of getting re-keyed by hand.
AI
- AI Production Summaries AI reads thousands of data points a shift and tells you what actually matters.
- AI OEE Analysis AI reviews the components behind a score and explains what drove it, with suggestions to improve.
- Ask AI Any Question Plain language questions about your own data, answered in seconds, with follow ups.
- AI Pre-Job Briefing Operators get job history, downtime patterns, and trends to watch before the job starts.
Platform
- Native Dashboards & Drill-Downs Built in analytics and trend analysis, no separate BI tool required.
- Device Agnostic Runs on any device on the floor, phone, tablet, or laptop, not just an iPad.
- Vision & Camera Integration Tie camera footage directly to the moment a quality or safety event occurred.
- Advanced Customization Configured around how your process actually runs, not a rigid template.
- Cloud-Native SaaS No servers to manage and no expensive on-prem infrastructure to maintain.
