Multi-sensor deployment
Deploy sensors after each key machine to automatically capture throughput and associate downtime to the right component.
Edge Devices
Capture production data automatically. No operator input required.
Essembi deploys smart edge devices directly on your production lines to capture run rates, downtime, weight, and machine data in real time. Your operators stay focused on production, not paperwork.
Why Teams Choose Essembi Edge Devices
Better data. Less operator burden.
Most solutions deploy one or two sensors per line and call it done. Essembi captures data from every key machine, every scale, and every system you already run.
Production scales
Track bulk production output and OEE in real time with smart scales that send weight data directly to Essembi.
Machine integration
Connect directly to existing PLCs and control systems to pull live production data without adding new hardware to every line.
No operator input required
Downtime is captured and associated automatically, so operators stay focused on running the line, not entering data.
Before Essembi
One or two sensors, and a lot of guessing in between
Most solutions deploy a sensor or two per line and call it done. Everything that happens between those points, and where downtime actually comes from, still falls on an operator to notice and write down.
With Essembi
A sensor after every key machine, no operator input required
Essembi deploys a sensor after every key machine on the line, automatically capturing throughput and associating downtime to the exact component that caused it, so your operators stay focused on running the line, not logging data.
Multi-Sensor Deployment
Full visibility to every machine on your packaging line.
- Most solutions deploy one or two sensors per line and call it done
- Essembi deploys a sensor after every key machine on the line
- Downtime is automatically associated to the exact component that caused it, with no operator input required
Production Scales
Real-time bulk production visibility.
- Smart scales send weight data directly to Essembi as production runs
- Get the same real time OEE visibility in the bulk room that your packaging lines already have
- No clipboards and no manual batch records to reconcile at the end of a shift
PLC & Machine Integration
Connect to the machines and control systems you already have.
- Connect directly to PLCs, SCADA systems, and industrial control platforms
- Pull live production data without adding new hardware to every line
- Works alongside your existing batch systems instead of replacing them
